More efficient crimping: Twisted contacts on tape

In automated cable assembly the reliable feeding of contacts plays a crucial role in efficiency and process reliability. Until now two common methods have been established for this purpose: the use of vibratory feeders and the processing of contact strips from a roll. When using so-called vibratory feeders, also known as vibratory pots, loose contacts are brought into a defined position by mechanical vibrations and then fed into the crimping process. This method is widely used but presents several challenges: the alignment of the contacts is prone to errors, and irregularities in the material flow can occur. An alternative is the feeding of pre-made contact strips. Here, the contacts are already arranged on a tape and continuously fed into the machine. This enables more consistent and better-controlled processing. To further increase processing efficiency, HARTING has developed a quick-change tool suitable for both semi-automatic and fully automatic crimping machines. This solution enables, for the first time, the processing of high-quality, turned Han® industrial connector contacts in tape-guided form. A special plastic band ensures secure fixation and precise positioning of the contacts throughout the entire process. This significantly reduces or completely eliminates manual intervention.

The advantages are clear:

• Increased process reliability through stable contact guidance
• Reduced cycle times through automated feeding
• Less manual effort Consistent quality in the crimping process